Tech Time for UV DTF Printer Maintenance !

Bombarded by overwhelming DTF suggestions and solutions and maintenance but fail to get something useful for UV DTF? Here we are! Scroll down to skim five UV DTF FAQs we’ve collected from social media, and always free feel to contact us if there’s any operational issue!

Written by Procolored - Published on July 19, 2024

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8 minutes read

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Written by Procolored - Published on July 19, 2024

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Question 1:  How to get UV DTF Mini to print flat? Where should the waste film go?
Question 2:  No white ink on the printing at all?
Question 3:  The final sticker is not sticky enough? 
Question 4:  Why the graphics are always far too left and off the film?
Question 5:  Why the UV lights not working?

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Question 1: How to get UV DTF Mini to print flat? Where should the waste film go?

UV DTF Mini issue - We have been trying to load the films but it just continues to print with ripples in. How to solve this and get it to print flat?

Also UV DTF Mini issue - Can someone show me a photo of how the waste film should be coming off? My bars are all sticky with thick glue and I think I did something wrong.

Answer:

Indeed, UV DTF Mini is a little more tricky compared with other Procolored printers, since it handles several types of films in a rather short time. To clearly solve this question, let’s first have a general draft of an UV DTF Mini side view with all the films involved marked out:
A film - A film is also called base film. A film is equipped with glue on it, so before it’s sent to get printed, there’s a protective film onto its glue side.
B film - B film is also called backing film. It’s a crystal film that will later be laminated with A film and transfer printings from A film.
Protective film - Protective film is referred in the Question as waste film, it in fact is the protective film of A film. This film must be peeled off before a printing task begins. 
Finished film - Finished film refers to the laminated film encompassing A and B films. 

Now let’s follow the red arrow marks to simulate a complete UV DTF Mini printing process and see where should the waste film go. The A film will be divided into two parts: protective film (waste film) rolls back to the roller at the upper back of the machine, the glue side of A film gets printed and cured by UV lights and then goes through the heating bar with B film, getting laminated and transferred, finally the finished film just exports from the film exit (or gets rewinded into the roll at the lower front of the printer if you’ve got an extra stand and rewinder).

So how to get the printer to print flat? The key point is to fine-tune the adjustment components according to the performance of your UV DTF Mini. There are adjustment components in 2 specific locations that we need to pay close attention to.
1) The ones near the orange heating bar. There are thumb screws at both ends of the heating bar that can be adjusted to load different pressure on the films. Key point is that these thumb screws have to maintain the same pressure in case the films deviate gradually.

2) The ones near A film. Proper torsion set by adjusting the wing screws here can guarantee a flat feeding of A film. If the torsion is too tight, A film will be arched during the printing; if too loose, the protective film will fail to auto retract and instead wrongly be sent into heating bar.

Question 2: No white ink on the printing at all?

Strangely my printer stopped printing white ink after 3 or 4 prints. What should I do?

Answer:

This may be caused by print head clogging issue. To effectively solve this, we recommend below procedures:
1) Shake the ink bottle to increase ink vitality.
2) Pull out 5ml of ink from each white ink dampers.
3) Pull out 5ml of ink from the waste ink tube.
4) Do a head cleaning.
5) Print a nozzle check page to see if white ink finally comes out.

Question 3: The final sticker is not sticky enough? 

As the picture shows, when I peeled off the layer of sticker, the print got cracked with some left on the film. And there are also lines on the print. How to avoid all this?

Answer:

Possibly caused by low temperature of the heating bar. A proper heating temperature is essential to the final printing performance. Higher the heating bar temperature to check if it goes better.

Heating bar temperature needs occasional adjustment due to the effect of room temperature, especially in winter. Before putting your UV DTF printers into a long-run working, do some small printing trials to optimize the heating temperature for laminating.

Question 4: Why the graphics are always far too left and off the film?

My images are printing far too left and off the film, how to make them print on the film correctly?

Answer:

Use the X Reset function in your PrintEXP software, as ① shown in picture above. By processing this function, the print head will automatically go back to the initial place to start a proper printing.

But if you have pressed Base Point on the machine and the print head has been to the farthest right already, remember to also set the X margin in your PrinteEXP software (the smaller the value, the further to the right it prints) , as ② shown in picture above. Otherwise the printer will start from a wrong initial place in your next printing, leading to a clipped graphic.

One more friendly reminder: it seems your graphic per se has been too big for the printer canvas. Please make sure the entire graphic has been placed within the canvas before your every printing.

Question 5: Why the UV lights not working?

My UV lights just don’t turn on, my image just goes under the roller and smudges. Anything I can do?

Answer:

In this case, please feel free to contact our tech team immediately - great possibility that your UV lights have been broken due to expired lifespan or any electrical circuit problem, better let our professional techs step in.

For your information, here we provide tips for using UV lights: 
1) Periodically check the UV lights lifespan. Ideally UV lights can exhibit a lifespan of 6 months, if not used for overwhelming working.
2) Periodically check the cooling system. An efficient cooling system can greatly protect UV lights from overheating.
3) Periodically clean the UV lights, keep it away from accumulated dust or ink residues.

About the Author - Joyce

Joyce has worked with Procolored since the first day she joined inkjet printing career. Through continual  training courses and years of working experiences, Joyce has formed a comprehensive understanding over Procolored products and a thorough knowledge of printing technologies.

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